Ecopolymer group

Wastewater sludge mechanical dehydration

Mechanical dehydration devices:

Belt filter-press
Screw filter-press
Chamber filter-press
Centrifuge

Comparison characteristics of sludge mechanical dehydration devices

Device
Main advantagesMain disadvantages
Screw filter-presses
  • low rinsing water flow (regular flushing is not required);
  • minimal noise background and vibration (high-strength base is not required);
  • absence of odors and evaporations at workshop.
  • maintenance complexity (regular screw and perforated cylinder cleaning);
  • lack of visual process operation control (only inspection holes are available);
  • high sensitivity to initial sludge characteristics and concentration changes;
  • high level of shell wearability, necessity of bearings replacement;
  • restoration is available only within plant conditions;
  • filtrate bad quality.
Centrifuges
  • devices portability;
  • availability of nonchemical operation mode applying flocculants;
  • high performance;
  • odor absence;
  • minimal rinsing water flow.
  • necessity of large inclusions and sand being extracted from sludge;
  • necessity of periodical welding or screws changing;
  • high power consumption.
Belt filter-presses
  • absence of wearing part and units;
  • low power consumption;
  • high equipment unit performance;
  • •    low suspended solids concentration in filtrate (in case of being returned to the “head” WWTP filtrate won’t affect adversely wastewater treatment processes);
  • availability of mechanical dehydration process visual inspection;
  • wide range of permissible input concentration.
  • higher dimensions and mass rate as compared with centrifuges;
  • odor occurrence possibility;
  • significant water flow for continuous filter belts flushing.
Chamber filter-presses
  • high dehydration rate;
  • fine filtrate.
  • huge dimensions and mass;
  • complicated foundation and sludge discharging unit design;
  • low specific capacity (from the surface unit);
  • enhanced chemical agents consumption;
  • periodic activity.

The equipment matching is being carried out by ECOPOLYMER specialists only after each facility type advantages and disadvantages thorough examination, equipment operation charges, dehydrated sludge advantages.  .

Sludge dehydration process line includes the whole range of ancillary equipment.

Ecopolymer Group carries out matching and supply of all the equipment being included in sludge mechanical dehydration complex.

ECOPOLYMER specialists together with ACE KOREA INC have developed and currently produce at South Korean ECOPOLYMER enterprise BFS belt filter-presses.